Manufacturing

From new facility design to process optimisation, predictive simulation helps you make evidence-based decisions about every aspect of manufacturing strategy, production and operations.

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an engineer uses manufacturing simulation software on the factory floor

Predictive simulation creates accurate models that represent the behaviour of real-life processes.

Changes in demand patterns, market dynamics and operational environments are making this a challenging time for the manufacturing sector. Plus there’s the growing focus on sustainability and cost reduction.

With Twinn Witness predictive simulation software, it’s easy to create virtual models of (existing and planned) facilities and operations. You get insight that helps you understand processes, data and how they impact each other – removing barriers to change and helping you make confident investment decisions.

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De-risk decision making
Experiment with ‘what-if’ scenarios to find the best solution.
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Engage stakeholders
Using accurate forecasting that highlights the value of changes
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Expedite business transformation
With accurate growth models, implementation plans and risk analysis
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Optimise production
Streamlining processes, resources and investments
Will your new facility meet production targets? How can you optimise your supply chain strategy amidst the threat of global disruptions? How much value will digitisation bring to the business? When will you achieve ROI on your smart manufacturing tech?

Twinn Witness predictive simulation software provides answers to complex questions like these – giving you real-time insight and de-risking decision making.

Deliver business transformation

To maximise productivity, develop agility to shifting demands, incorporate sustainability and boost profitability, manufacturers require an accurate growth plan – one that delivers insight on everything from future opportunities to the evolution of operations and optimal timing on asset investments.

Using Twinn Witness predictive simulation software and digital twin solutions, you can experiment with multiple influences on capacity, performance and processes – from layout and equipment requirements to shift patterns and demand variations.

The result: a robust, evidence-based plan for growth.
Robots in a factory on a manufacturing line
An engineer reviews a manufacturing simulation model in a plant

Optimise and streamline production

Need to improve scheduling, increase flexibility, reduce cycle times and enhance quality? Looking for ways to facilitate your digitalisation journey? Want to meet new production targets?

By linking predictive simulation models with live data systems and experimenting with ‘what-if’ scenarios, you can determine the business processes, resources and investments required to identify and eliminate bottlenecks, achieve growth targets and meet customer demand.

Secure stakeholder buy-in

Need to demonstrate the value of your growth plan to internal or external stakeholders? Looking for ways to promote transparency or instil confidence?

Encompassing dynamic charts and reports that provide answers to key stakeholder questions – in addition to the ability to switch between 2D, 3D and abstract visualisation – Twinn Witness helps you engage, motivate and secure buy-in from stakeholders.
Engineers work together to optimise production
Workers on a high-tech electronics production line

Stay ahead in changing markets

Leverage predictive simulation to achieve a competitive advantage – responding with agility to shifting market dynamics and operational environments while embracing sustainability.

From comprehensive strategic consultancy to training and support with building models, Twinn will help you keep pace with change and maximise value from investments.


Witness can run a year’s simulation in seconds, facilitating a detailed picture of exactly what business processes and resources we need to deliver against future demand. In 20 years of using software across different roles, nothing has impressed me as much.

Manufacturing Systems DirectorHayward Tyler

Twinn Witness Simulation Software

User-friendly, flexible and powerful, Witness gives you detailed insights into CapEx, continuous improvement and operational improvements before you invest.
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A Witness software screen over an assembly line
Darren Travers - Director of Business Development, Industry

DarrenTravers

Director of Business Development, Industry